In the realm of modern industry, equipment reliability is paramount. The uninterrupted
operation of critical machinery can make or break production efficiency and profitability. This is a story of a client who faced recurring component failures and how a power quality analysis turned the tide in their favour.
The Challenge: Frequent Component Failures
Our client, a forward-thinking industrial facility, found themselves grappling with a recurring and costly issue: frequent failures of crucial components within their equipment. These unexpected malfunctions were causing production delays, maintenance headaches, and substantial financial losses. Recognising that something was amiss, the client sought a solution to identify and rectify the root cause of these component failures. They turned to power quality analysis as the key to unlock the mystery behind these disruptive events.
The Power Quality Analysis Solution
To address the issue, our team embarked on a comprehensive power quality analysis mission. Here’s how we tackled the challenge:
- Installation of Power Quality Analyser: We installed a state-of-the-art power quality analyser to assess the quality of the electrical supply according to the stringent standards laid out in EN50160.
- Data Collection and Recording: The power quality analyser continuously collected and recorded data over an extended period. This included monitoring voltage levels, frequency variations, harmonics, and other crucial electrical parameters.
- In-Depth Analysis: With a treasure trove of data at our disposal, our team conducted a meticulous analysis. This involved identifying patterns, anomalies, and deviations from
established norms in the electrical supply
The Revelation: Repeated Over Voltage
The power quality analysis revealed a critical piece of the puzzle. The data unequivocally showed repeated episodes of overvoltage on the client’s premises. These overvoltage events were beyond acceptable limits, posing a significant threat to the client’s equipment and electrical infrastructure
The Solution: Adjusting the Transformer Output Voltage
Armed with this knowledge, we swiftly moved to address the root cause of the problem. Our analysis pointed to the transformer as the source of the overvoltage issue. The output voltage of the transformer was consistently exceeding the levels specified in “Guidance on the Electricity Safety, Quality, and Continuity Regulations 2002.
To rectify the situation, our skilled technicians adjusted the transformer’s output voltage
to align it with the prescribed standards. This critical intervention ensured that the
electrical supply to the client’s facility was brought within safe and compliant levels
The Outcome: Enhanced Equipment Reliability
The results of the power quality analysis were transformative for our client. With the
overvoltage issue resolved, the facility experienced a remarkable reduction in component failures. Production processes became more predictable, downtime decreased significantly, and maintenance efforts were streamlined.
The client’s investment in power quality analysis not only safeguarded their equipment but also bolstered their operational efficiency and bottom line. It was a tangible demonstration of the value of proactive measures to maintain a reliable and resilient electrical infrastructure
Conclusion
This success story underscores the importance of power quality analysis in maintaining equipment reliability and preventing costly disruptions. In a world where reliability is a competitive advantage, investing in the health of your electrical supply can be the key to sustained success and operational excellence.
